PRECISION IN FOCUS

Gallery

Real parts. Real machines. Real results from our Blue Ash facility.

Shop

Wire EDM machine cutting hardened steel with sparks
Wire EDM in action — intricate profile cutting
Okuma CNC vertical mill machining aluminum aerospace part
Okuma M560-V high-speed milling
Close-up of brass wire electrode in dielectric fluid during EDM
Macro view of the wire EDM cutting zone
Wide view of Spectre EDM manufacturing facility with multiple machines
Shop floor — multiple Agie and Charmilles EDMs
EDM hole drilling machine producing precision holes in hardened steel
EDM hole drilling / hole popping
Nikon iNEXIV VMA-2520 video measuring system
Nikon iNEXIV VMA-2520 visual inspection
Precision backburned punch produced on RAM EDM
Example of backburning work on a punch using our RAM EDM

Projects

One photo from each write-up. The full set is on the Projects page.

Medical form tool in tool steel
Medical form tool
 Tool-steel vise for microtome samples
Microtome fixtures
 Prototype copper medical instrument part
Prototype copper instrument part
 Milled lettering on a D2 tool-steel stamp
Fine stamp lettering

More work from the shop

RAM EDM in tool steel

RAM EDM electrode burning a tool-steel part RAM EDM setup on a tool-steel part Another view of RAM EDM work in tool steel

Internal keyway

Wire EDM and RAM EDM in tool steel.

Internal keyway through a tool-steel sleeve Second view of an internal keyway in tool steel

Tool-steel gears

Wire EDM and CNC milling.

Tool-steel spur gear with a bolt circle Tool-steel gear with an internal spline Close view of the internal spline in a tool-steel gear

Fine-blanking punch holders

Turning, milling, and EDM hole drilling of large tool-steel punch holders for the fine blanking industry.

Large tool-steel punch holder Punch holder indicated on a machine table Tool-steel punch holder detail Turned tool-steel punch holder Punch holder for fine blanking Another large tool-steel punch holder Milled features on a punch holder Punch holder bore and face Fine-blanking punch holder Tool-steel punch holder on the bench Tool-steel punch holder detail Close view of a punch holder Finished tool-steel punch holder Large punch holder for the fine blanking industry

Micro endmill detail

Fine detail work with micro endmills. Wire EDM and CNC milling.

Very small machined feature shown next to a pencil Micro-machined comb feature shown next to a pencil Micro endmill cutting a fine detail

Customer names are withheld.